PRODUCTS
What is a multi-conductor cable? Also known as a multicore cable, it is a bundled cable that contains two or more insulated conductors within a single outer jacket. These cables are commonly used to simplify wiring, reduce clutter, and ensure efficient transmission of signals or electrical power. Whether it’s for data communication, control systems, or energy distribution, a multi-conductor cable offers a compact, organized solution for complex electrical setups.
At Winfox, we specialize in designing and manufacturing custom multi-conductor power cables and electrical cables tailored to your exact specifications. From conductor count and insulation materials to different types of shielding and overall flexibility, our capabilities support a wide range of industries. What sets our cables apart is their proven resistance to harsh conditions as our builds can withstand chemicals, oil, extreme temperatures, flexing, and sterilization processes.
Looking for a high-performance multi-conductor cable built to last? Explore our full product range below or reach out to us to discuss your custom cable solution.
Our Multi-Conductor Cables Options
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Why Choose Our Multi-Conductor Cables
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True Customization with No MOQWe understand that off-the-shelf cables often fall short in specialized applications. That’s why we offer full customization: core count, conductor type, insulation, shielding, and jacket material, without imposing any minimum order quantity.
Whether you need a hybrid construction, micro-diameter build, or multi-core configuration, we deliver exactly what your application demands. |
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Precision Engineering for ConductorsFor high-density and precision applications, we produce ultra-fine conductors down to 50 AWG, with core diameters as small as 0.015 mm. Our designs support up to 60 conductor configurations, giving you maximum flexibility for complex systems.
We offer multi-strand constructions using premium materials such as copper alloys, silver-plated and nickel-plated copper, and thermocouple-grade wires, ideal for compact sensors, robotic mechanisms, and control circuits. |
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High-Performance Insulation and Jacket TechnologiesWe offer a full spectrum of dielectric and mechanical insulation materials, including FEP, PFA, ETFE, TPE, TPU, silicone rubber (Shore 50A–80A), and low-smoke zero halogen (LSZH) compounds. The thinnest insulated cable we produce is just 0.05 mm in diameter, helping reduce bulk without compromising integrity, critical in medical, aerospace, and precision robotics. |
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Advanced Shielding OptionsTo ensure signal integrity in high-noise environments, we integrate a wide range of shielding options in our cable design, including spiral wrap, braided wire (down to 50 AWG), aluminum Mylar, copper Mylar, and PTFE.
We can implement layered shielding for mission-critical systems, such as medical imaging, defense-grade controls, or high-frequency data transmission. |
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Built for Harsh EnvironmentsDurability is in our DNA. We engineer cables to be bend-resistant, flame-retardant, abrasion-proof, oil- and chemical-resistant, and temperature-stable up to 280°C with materials like PVDF, ETFE, and PFA.
For dynamic applications, such as robotic arms, automated machinery, and coil cords, we ensure high flex life and mechanical reliability under constant motion. |
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Certified for Global StandardsQuality and compliance are at the heart of Winfox’s manufacturing. We hold ISO (9001 & 13485) and UL certifications, and our medical cables are built to meet ISO10993, USP Class VI, and IEC60601 standards.
We also support UL and VDE-compliant cable builds for applications needing full adherence to safety and performance standards in regulated or mission-critical environments and deployments. |
Applications of Our Multi-Conductor Cables
Winfox Technologies specializes in the design and manufacturing of multi-conductor cables tailored for a diverse range of demanding applications. Our expertise ensures that each cable type meets specific industry standards and performance requirements.
Control and Instrumentation Systems
We offer robust cables for instrumentation, control, and measurement needs. These include instrument wires and thermocouple cables made with K- or T-type copper conductors and insulated with materials like PVC, PU, Teflon, or silicone. Ideal for precise signal integrity and stability in industrial settings.
Medical Applications
Our medical cables are engineered to meet stringent healthcare standards, including ISO10993 and USP Class VI biocompatibility requirements, as well as the IEC60601 Standard. These cables are distinguished by exceptional softness, bend resistance, high tensile strength, resistance to chemicals (especially disinfectants), flame resistance, low smoke emission, and halogen-free properties, making them ideal for sensitive medical environments.
Robotic Systems and Automated Equipment
Our cables for robotic applications are built for high performance in dynamic environments. They feature high softness, wear resistance, and can undergo rigorous testing for TIG, Tick bending, and Torsion Flex. Also, they offer oil-resistant and chemical-resistant specifications to withstand harsh industrial conditions.
Similar to robotic cables, our cables for automated equipment are characterized by high softness and wear resistance. They support repetitive motion and environmental stress, making them suitable for automation systems that demand high reliability and control precision.
Audio and Acoustic Systems
Our multiconductor cables for audio systems are specially designed to deliver analog or digital audio signals with high clarity and minimal interference. They focus on excellent signal quality and strong noise rejection, ensuring clean, uninterrupted sound. These cables reliably connect various components in audio setups, supporting high-fidelity performance. Known for their soft, rubber-like texture and high tensile strength, Winfox cables offer both flexibility and durability for demanding audio applications.
Communication and Data Transmission
From audiovisual, broadcast systems, to data-specific cables, we provide high-quality wiring solutions designed for clear signal transmission. These cables feature soft, rubber-like textures, high tensile strength, and customizable shielding to ensure performance in complex digital or analog systems.
Different Types of Multi-Conductor Cables
When working with electronics, audio systems, or building wiring, you'll run into different types of multi-conductor cables. Let’s break down the most common types in simple terms:
Shielded and Unshielded
Shielded cables have one major job: protecting the signal inside from interference. They do this by wrapping the conductors in a layer of metal, usually foil, braid, or a combination of both. This shield blocks electromagnetic interference (EMI) from nearby electronics, motors, or power lines. You’ll often see shielded cables in environments where clean signals matter, like in recording studios, data centers, or medical devices. The downside? They’re thicker, less flexible, and more expensive than unshielded cables. But in high-interference areas, they’re absolutely worth it.
On the flip side, unshielded cables (often called UTP for “unshielded twisted pair”) skip the extra metal layer. That makes them cheaper, lighter, and easier to install. They’re great for everyday use in homes or offices where electrical interference isn’t a big concern. For example, standard Ethernet cables used in your router setup are typically unshielded. If the cable run is short and away from heavy electrical equipment, these are often all you need.
Plenum and Non-Plenum
Plenum cables are designed with safety in mind, especially in buildings. These cables are rated to be used in air-handling spaces like ceilings and raised floors, where air flows freely and fire could spread quickly. What makes them special is the outer jacket, made from materials like FEP or low-smoke PVC. These jackets are fire-resistant and emit very little smoke or toxic gas if they burn. If you're installing cables in commercial buildings, schools, or hospitals, plenum-rated cables are often required by building codes.
Non-plenum cables are the standard option for spaces that don’t require the same level of fire protection. They’re commonly made with PVC jackets and are suitable for general-purpose wiring through walls, floors, or raceways—anywhere outside air-handling ducts. They're much more cost-effective than plenum cables, but they can't be used in all areas. There are subcategories too: CM (general use), CMR (riser-rated for vertical spaces between floors), and CMX (rated for outdoor or direct-burial use).
Fire Alarm Wire
Fire alarm cables are built for reliability in emergencies. They’re used to connect fire detection devices, alarms, and control panels. These cables are rated based on where they can be safely installed. FPL (Fire Power-Limited) is the basic version for general use. FPLR is riser-rated for vertical runs, while FPLP is the plenum version used in ducts and air spaces.
Some fire alarm cables also come shielded to protect against electrical interference from nearby power lines or equipment. These cables are critical because in a fire, you want your alarms to keep working when everything else might be failing.
Speaker Wire
Speaker wire is about delivering clean sound. It’s typically a simple two-conductor cable made to carry low-voltage audio signals from an amplifier or receiver to speakers. These cables focus on low resistance and minimal signal loss. The wire gauge matters since thicker cables (like 12 or 14 AWG) are better for longer runs or higher power systems.
Most basic home setups work fine with 16 AWG. While most speaker wires are unshielded, shielded versions are available for use in environments with lots of electrical noise or in commercial systems like paging or intercom setups.
Single-Conductor vs Multi-Conductor Cable: Which to Choose
A single‑conductor cable consists of one insulated wire, like the wires inside wall outlets, while a multi‑conductor cable bundles two or more insulated wires inside a common jacket. Both have their place. We’ll explore how they differ in conductivity, insulation, installation, environment, and compliance to help you pick the right one for your project.
Conductivity
Single‑conductor cables usually carry higher currents efficiently due to lower resistance, which is great for power delivery or long runs. Multi‑conductor cables spread current across multiple conductors, which slightly increases resistance per conductor. However, they excel at transporting multiple signals or power feeds in one compact routing.
Insulation
Each wire in both cable types has its own insulation. Multi‑conductor cables go a step further by including a shared outer sheath with optional shielding to reduce crosstalk and protect signals. Single‑conductor cables may use PVC, PE, PP, TPE-E, XLPE, etc, or rubber insulation, chosen for durability and voltage needs.
Installation
Single‑conductor cables are simpler as they are thin, flexible, and easy to route individually. But complex systems need multiple runs, which can be messy and time-consuming. Multi‑conductor cables bring bundled convenience, saving space and labor. The trade-off? They’re thicker, less flexible, and may demand bigger conduits.
Environment
In harsh conditions, like outdoors or around machinery, a single conductor can be spliced or replaced easily, and you can choose heavy-duty insulation. But if the environment includes bending, vibration, or multiple signal paths, multi‑conductor cables often include extra sheaths, armor, or shielding to endure rough use.
Safety Compliance
Single‑conductor cables must meet current-carrying capacity and insulation standards (e.g., UL 1061, THHN). Multi‑conductor cables are subject to broader regulations, including shielding, jacket ratings, fire resistance, and crosstalk limitations. This is often covered by NEC, UL, and EMI protection standards.
To sum up, single-conductor cables are ideal for high-current, long-distance power runs or simple circuits in tight spaces. Multi-conductor cables are better for handling multiple signals, keeping wiring organized, and reducing interference, perfect for audio, control, or data systems.
Tailored to Perform: Get Your Custom Multi-Conductor Cable from Winfox Today
With over 30 years of experience, multiple patents, and certifications to ISO 9001:2015 and ISO 13485, we at Winfox are committed to engineering different types of cables that exceed industry standards. Whether you need advanced insulation, multi-layer shielding, or full medical-grade biocompatibility, our custom multi-conductor cables are designed to deliver precision, durability, and compliance.
Please note that the product images on our website are intended to showcase design concepts. If you have specific requirements or technical questions, we welcome you to reach out directly. Let’s build a cable solution that’s engineered for performance and ready for your next innovation. Contact us today to get started on your custom multi-conductor cable.
